E39 series BMW 5

since 1996-2001 of release

Repair and car operation



E39 BMW
+ Introduction
+ Maintenance instruction
+ Current leaving and service
+ Engine
+ Systems of cooling, heating
+ Power supply system and release
+ engine Electric equipment
+ Manual transmission
+ Automatic transmission
+ Coupling and power shafts
+ Brake system
+ Suspension bracket and steering
- Body
   Care of a body
   Care of the panels of furnish made of vinyl
   Care of an upholstery and salon rugs
   Repair of insignificant damages of body panels
   Repair of considerable damages of a body
   Body gaps
   Removal and installation of a front bumper
   Removal and installation of shock-absorbers of a front bumper
   Removal and installation of a rear bumper
   Removal and installation of the shock-absorber of a rear bumper
   Removal and installation of a forward wing
   Removal and cowl installation
   Adjustment of provision of a cowl
   Removal and trunk lid installation
   Adjustment of provision of a trunk lid
   Removal and installation of back facing of a luggage carrier
   Removal and installation of the lock of a cover of the luggage carrier/cylinder of the lock
   Removal and installation of a gas-filled emphasis of a cowl/trunk lid
   Slip replacement / firm inscription
   Removal, installation and door adjustment
   Removal and installation of facing of a door
   Removal and installation of the door lock
   Removal and installation of the external handle of a door
   Removal and installation of the cylinder of the lock
   Removal and installation of the electric motor/microswitch of the uniform lock
   Removal, installation and adjustment of door glass
   Removal and installation of an electric window regulator
   Removal and installation of an external mirror
   Removal and installation of glass of a mirror
   Removal and installation of the case of an external mirror
   Removal and installation of an internal mirror
   Removal and installation of the central console
   Removal and installation of the electric motor of the movable panel of the hatch of a roof
   Removal and installation of a forward seat
   Device of a tension of a seat belt
   Security measures at the handling of the device of a tension of a belt
   Protection of the device of a tension of a belt
   Removal and installation of a back seat
   Removal and shelf installation under a headdress
   Removal and installation of a jalousie of back glass
+ Onboard electric equipment
+ electric equipment Schemes
+ System of onboard diagnostics





Body

Specifications

Sizes of body gaps



Section

a=

b=

Section

with =

Sealant squeezing

A-A

4.5+1-0.5

21 ± 2

A-A

-

-

B-B

10 ± 1

12 ± 2

B-B

-

-

C-C

-

10 ± 1

C-C

12 ± 2

2.5 ± 1

D-D

-

12 ± 1,5

D-D

12 ± 2

1.5 ± 1

E-E

12 ± 2

10 ± 1

E-E

-

-

F-F

21 ± 2

4.5+1-0.5

F-F

-

-

G-G

13 ± 2

13 ± 2

G-G

5+1-0.5

-

H-H

22 ± 2

22 ± 2

H-H

5+1-0.5

-

I-I

4.5+1-0.5

-

I-I

-

-

Body of the BMW car of the 5th series the bearing. Dnishchevy group, боковины, the roof and back wings are welded in a uniform design. Forward and back glasses are pasted. Repair of considerable damages, and also replacement of glasses should be made in conditions HUNDRED.

The cowl, trunk lid, doors and forward wings fasten boltovy connections and can be without effort replaced.

Along with removal of elements of a body in the present Section removal of elements of the internal equipment, such, as seats and facings is described also. Many from specified above elements of a design have so-called Torx screws which otvorachivaniye needs a special screw-driver.

Security measures at performance of body works

      •  At carrying out welding or other works connected with an iskroobrazovaniye, near the storage battery, the last should be surely disconnected.

      •  It is not necessary to carry out welding or the soldering the soft or firm solders, the elements of central air filled with a working body if there is a danger of heating.

It is not necessary to open a contour of circulation of central air.

      •  Body elements, poverzhenny the strengthened corrosion, are zinced. Not сошлифовывайте a zinc covering before welding (it is authorized to remove a covering only at the soldering firm solders). Thus the welding current should be increased by 10 %.

When welding the zinced sheets zinc oxides are formed. Security measures demand good ventilation of the area of carrying out welding.

      •  The sheeting of the bottom of PVC in a place of welding is necessary for smoothing out a wire brush and, having heated up hot air to temperature +180°С, to remove a shpatel. When heating a covering of PVC from above 180°С the hydrochloric acid having strong corrosive attack is formed. Besides, pairs, unhealthy the person are formed.

      •  It is not necessary to heat up the car in the special furnace to temperature above +80°С. Otherwise there is a danger of damage of electronic devices.