E39 series BMW 5

since 1996-2001 of release

Repair and car operation



E39 BMW
+ Introduction
+ Maintenance instruction
- Current leaving and service
   Schedule of routine maintenance
   Introduction
   Current leaving
   General information on control
   Check of levels of liquids
   Check of a condition of tires and pressure in them
   Replacement of impellent oil and oil filter
   Check and adjustment of turns of idling of the engine and level WITH
   Replacement of an element of the air filter
   Replacement of the filter of air of salon
   Check of brake system
   Visual control of the bottom and body elements
   Check of level of liquid of system of hydrostrengthening of a wheel
   Wheels and tires. Rotation, replacement, balancing and leaving. Snow chains. "Sekretki" of wheels. Elimination of trembling of a wheel
   Check of a condition and replacement of hoses of an impellent compartment
   Check of a condition of driving belts
   Check of a condition of the battery, care of it and charging. Replacement of an element of a food DU brelka
   Check and replacement of spark plugs
   Check of functioning of fuel system. Winter operation of the Diesel engine
   Check of functioning of system of cooling
   Check of a condition of system of production of the fulfilled gases
   Check of a condition of components of a suspension bracket and steering
   Check of a condition of protective covers of power shafts
   Greasing of locking devices
   Visual check of seat belts
   Check of a condition and replacement of brushes of screen wipers
   Replacement of brake liquid
   Replacement of liquid of system of cooling. Check of frost resistance of a cooler. Visual check of system of cooling
   Sediment removal, replacement of the fuel filter. Air removal from fuel system of the diesel engine
   Replacement of transmission oil of a manual box of gear shifting
   Replacement of lubricant liquid of differential
   Check of thickness of a conducted disk of coupling
+ Engine
+ Systems of cooling, heating
+ Power supply system and release
+ engine Electric equipment
+ Manual transmission
+ Automatic transmission
+ Coupling and power shafts
+ Brake system
+ Suspension bracket and steering
+ Body
+ Onboard electric equipment
+ electric equipment Schemes
+ System of onboard diagnostics


ведение бухгалтерского учета цены



Current leaving and service

Specifications

Types and volumes of applied greasings and liquids

Fuel

Petrol engines

Unleaded gasoline is not worse AI-95 (engines with the catalytic converter).
Unleaded or etilirovanny gasoline is not worse AI-95 (engines without the catalytic converter).
Application of gasoline not worse AI-91 is allowed, thus engine capacity decreases and fuel consumption increases.

Diesel engines

Automobile (not ship or boiler) summer or winter diesel fuel with the content of sulfur is not higher than 0.5 %. Do not apply biodiesel fuel and methyl air of rapsovy oil.
The preliminary heating of fuel in the filter prevents zagustevany fuels during car movement.
Do not apply special means to reduction of viscosity of fuel.

At temperature drop of external air is lower - 9°С to summer diesel fuel add kerosene (in % from total volume).

From-9 to - 15°С

10 %

From-15 to - 25°С

30 %

Below - 25°С

50 %

At temperature drop of external air is lower - 20°С to winter diesel fuel add means of reduction of viscosity or kerosene (in % from total volume)

From-20 to - 26°С

10 %

From-26 to - 31°С

30 %

Below - 31°С

50 %

As the exception is allowed addition to 30 % of nizkooktanovy gasoline (unleaded for cars with the catalytic converter) to diesel fuel.

Fuel tank

70 l

Including reserve:

 

6-cylinder engines

8 l

8-cylinder engines

10 l

Impellent oil

The chart of viscosity of the oils applied at various temperatures

1 — cars with the diesel engine: BMW 525 tds
2 — cars with the petrol engine: BMW 520i, 528i, 535i, 540i
3 — cars with the diesel or petrol engine: special grades of BMW oil


Type

 

Petrol engines

 

On ASEA classification:

A2-96 (G4 on SSMS)

 

A3-96 (G5 on SSMS)

 

A2-96/B2-96 (G4/PD2 on SSMS)

 

A3-96/B2-96 (G5/PD2 on SSMS)

 

A2-96/B3-96 (SH on API)

 

A3-96/B3-96 (SH/CD or SH/CE on API)

Diesel engines

 

On ASEA classification:

A3-96/B3-96 (G5/PD2 on SSMS)

Impellent oil should satisfy to both classifications - ASEA: A3-96 and ASEA: In - 3-96 or SSMS-G5 and SSMS-PD2.

Viscosity of oils, is designated on SAE classification. The choice of oil is defined by the average air temperature caused by a season. It is correct to determine a class of oil suitable on viscosity by SAE the chart provided on an accompanying illustration allows. The short-term exit of the actual air temperature out of the bottom or top limit of the designated range is allowed.

Volume, at simultaneous replacement of the filter

520i, 523i-528i

6.5 l

525tds

6.75 l

535i, 540i

7.5 l

Difference between marks of Min and Max in the index of level of oil about 1 l.

Cooling system

Cooler

Mix of anticorrosive antifreeze with soft water


System capacity

520i, 523i, 528i

10.5 l

525tds

10.0 l

535i, 540i

12.2 l

Frost resistance
For increase in frost resistance to - 35°С remove a cooler and fill in an antifreeze concentrate in volume:

The measured value of frost resistance

0°С

5.2 l

- 5°С

4.0 l

- 10°С

3.0 l

- 20°С

2.0 l


Manual box of gear shifting

Oil type

ATF, for example: Esso ATF Dexron D-21065,
Shell ATF Dexron II D-21666,
Mobil ATF 220 D-20104, Total Dexron II D-20356

Oil volume

 

 • 520i

1.1 l

 • 523i, 528i, 535i, 525tds

1.2 l

 • 540i

1.75 l

Automatic transmission

3.3 l

 

Replacement of oil is not required

AT oil

Esso ATF Dexron D-21065 (it is filled at plant),
Shell ATF Dexron II D-21-666, Mobil ATF 220 D-20104,
Total Dexron II D-20356

Reducer of the back bridge

Gipoidnoye 75W-90 on SAE

 • 520i, 523i, 528i, 535i, 525tds

1.0 l

 • 540i

1.2 l

Power steering

 

ATF oil, for example,
Shell ATF Dexron II D-21-631,
Mobil ATF 220 D-20104,
Total Dexron II D-21298

Brake liquid

DOT 4


Stekloomyvatel

The usual

3.5 l

With a faroomyvatel

6.0 l

water with S concentrate - in the summer, or W - in the winter

 

System of intensive cleaning

1.0 l

Nonfreezing, strong concentrate

 

 

 

Greasing for battery plugs

Bosch Ft 40 v 1

Greasing of door loops and locks

Universal greasing, for example, “Optimol-Optitemp TT1”

Engine

General data

The model, the established engine and release start date

BMW 520i, М52

from 3.96

BMW 523i, М52

from 12.95

BMW 528i, М52

from 12.95

BMW 525tds, М51

from 3.96

BMW 535i, М62

from 5.96

BMW 540i, М62

from 5.96


Degree compression/pressure of a compression

520i

11.0/11

523i

10.5/-

528i

10.2/-

525tds

22.0/20

535i

10.0/-

540i

10.0/-


Sequence of operation of cylinders

520i, 523i, 528i, 525tds

1-5-3-6-2-4

535i, 540i

1-5-4-8-6-3-7-2


Arrangement of components

Diesel engine

 

- Fuel filter

At the left in an impellent compartment

- Interkuler

To the right of a radiator

Petrol engines

 

- Sensors of oxygen of 2 pieces.

 

 • 520i

on a final collector

 • 523i, 528i, 535i, 540i

in front of the catalyst

- Adjustment electrovalve hall. course

 

 • 520i, 523i, 528i

Under the inlet pipeline

 • 535i, 540i

in the middle ahead


Adjusting data

Idling turns
(Address also to Specifications of Head of the Power supply system and release)

520i

680-880

523i

580-780

528i

580-780

525tds

700-800

535i

530-680 (500-600)

540i

580 (500-650)

Values are given in brackets at established AT

Maximum turns, rpm

525tds

5100-5300


The contents WITH in volume

On single turns

to 0.5 %

Under loading

to 0.3 %, at 2500-3000ob/mines


Storage battery 12 B

Capacity

520i, 523i, 528i

70 Ach

535i, 540i, 525tds

90 Ach


Food element brelka of remote control

Type

CR1220


Candles with two electrodes of weight

Bosch

F7 LDCR

NGK

BKR of 6 EK


Ridge maple belts

520i, 523i, 528i

6K x 1555

Conditioner compressor

5K x 906


535i, 540i, 525tds

6KX x 1815


Conditioner compressor

4PK x 781

535i, 540i

7K-LB x 1629

Conditioner compressor

5K x 1007

Sizes of wheels and tires, pressure of air

Model

Sizes of tires
Radial tire tubeless

Disks from light metals

Departure, mm

520i

205/65 R 15 94 V

6,5Jx15/7Jx15

18/20

523i

205/65 R 15 94 V

7Jx15

20

525tds

205/55 R 15 94 V
235/45 R 17 93 W
Behind: 255/40 R 17 94 W
205/65 R 15 94 Q/T/H M+S
225/60 R 15 96 Q/T/H M+S
225/60 R 15 96 Q/T/H M+S
225/55 R16 95 Q/T/H M+S

7Jx16
8Jx17
9Jx17
6.5Jx15/7Jx15
7Jx15
7Jx16

20
20
26
18/20
20
20

528i

225/60 R 15 96 W
225/55 R 16 95 W
235/45 R 17 93 W
Behind: 255/40 R 17 94 W
205/65 R 15 94 Q/T/H M+S
255/60 R 15 96 Q/T/H M+S
225/55 R 16 95 Q/T/H M+S

7Jx15
7Jx16

20
20
20
26
18/20
20
20

535i

225/60 R 16 96 W
225/55 R 16 96 W
235/45 R 17 93 W
255/40 R 17 94 W
225/60 R 15 96 Q/T/H M+S
225/55 To 16 95 Q/T/H M+S

7Jx15
7Jx16
8Jx17
9Jx17
7Jx15
7Jx16

20
20
20
26
20
20

540i

225/55 R 16 95 W
235/45 R 17 93 W
Behind: 255/40 R 17 94 W
225/55 R 16 95 Q/T/H M+S

7Jx16
8Jx17
9Jx17
7Jx16

20
20
26
20


 

Pressure of air, bar

 

Polovinny loading

Full loading

Model

Lobbies

The back

Lobbies

The back

520i

 

 

 

 

523i

1.9

2.3

2.3

2.8

525tds

1.9
-
2.1
-

2.3
2.3
2.5
-

2.3
-
2.5
-

2.8
2.8
3.0
-

528i

1.9
1.9
2.1
-

2.1
-

2.3
2.3
2.5
2.5

2.5
-

2.3
2.3
2.5
-

2.5
-

2.8
2.8
3.0
3.0

3.0
-

535i

2.2
2.2
2.4
-
-
2.4

2.5
2.5
2.7
2.7
-
2.7

2.5
2.5
2.7
-
-
2.7

3.1
3.1
3.3
3.3
-
3.3

540i

2.3
2.5
-
2.5

2.6
2.8
2.8
2.8

2.6
2.8
-
2.8

3.2
3.4
3.4
3.4

- The reduced pressure of air belongs to cold tires. In tires owing to their warming up on 0.2 - 0.4 bar it is not necessary to consider increase of pressure of air arising in the course of movement. At operation of winter tires speed of movement should be lowered.

Owing to emergence of new models of tires and disks they can be applied to installation on cars of earlier release. About possibility of their application it is necessary to consult on HUNDRED.

a) At sports management style the car recommends to increase pressure of air in lobbies and back tires on 0.2 bar. Thus initial pressure is the pressure established for various conditions of loading.
b) At movement with the trailer pressure of air in tires is established according to a condition “Full loading”.
c) Values of pressure of air are specified on a sticker on a rack of a door of the driver.

According to the established rules depth of a profile of the tire should not reach less than 1.6 mm as a result of wear of value. All working surface of the tire should have depth not less than 1.6 mm. It is recommended to replace summer tires at depth of a profile of 2 mm, and winter at depth of a profile of 4 mm.

Designation of tires and disks


Example of designation of the tire

225

width of a profile, mm

/60

the relation of height of a profile of the tire to its width (the height of a profile makes 60 % of width of the tire)
If this parameter is absent (for example, 195 R14), it is a question of the normal relation making 82 %.

R

radial tire

15

assembly diameter of a rim in inches

96

loading capacity index

If between parameters 15 and 96 there is M+S designation, it is a question of the tire with a winter profile.

V

category of admissible maximum speed.

The category of speed costs at the end of marking. The symbol of speed belongs both to summer, and to winter tires.

Category of speed

Category of speed

Admissible speed

Q

160

S

180

T

190

H

210

V

240

W

270

ZR

over 240

Date of manufacturing of the tire
Date of manufacturing of the tire is presented in the form of a code of the manufacturer.

Example: DOT CUL2 UM8 286 <TUBELESS
DOT - transport department (The ministry of transport of the USA)
CU - a code of the manufacturer
L2 - the size of the tire
UM8 - tire execution
286-manufacturing date - the 38th working week 1997
<-a symbol of decade (1990 - 1999г.г.)
TUBELESS - the tubeless tire (TUBETYPE - chamber)

Example of designation of a disk: 7Jx15:
7-width of a rim in inches
J-marking of height and a rim profile (In - lower form of a nozzle)
x - designation of the disk consisting of one detail
15-diameter of a rim in inches

If at the end of marking of the tire there is a word "reinforced", it is a question of the tire of the strengthened execution.


Maximum palpation of tires

The radial

0.8 mm

The axial

1.2 mm

Maximum palpation of disks of wheels

 

- Radial

0.3 mm

- Axial

0.3 mm


Corners of installation of wheels

Body Е34

 

- Forward wheels

 

 • Disorder

- 13 '± 30'

 • Convergence

18 '± 5'

- Longitudinal inclination of an axis of turn of a wheel

8 ° 8 '± 30'

- Maximum angle of rotation

 

 • Internal wheel

20 °

 • External wheel

18 ° 10 '± 30'

- Back wheels

 

 • Disorder

- 2 ° 20 '± 30'

 • Convergence

25 '± 7'

Body Е39

 

- Forward wheels

 

 • Disorder

- 13 '± 30'

 • Convergence

5 '± 10'

 • Longitudinal inclination of an axis of turn of a wheel

6 ° 42 '± 30'

 • Maximum angle of rotation

 

a) Internal wheel

20 °

b) External wheel

18 ° 08 '± 30'

- Back wheels

 

 • Disorder

- 2 ° 10 '± 20'

 • Convergence

16 '± 10'

Minimum thickness of overlays of brake shoes

2 mm

Minimum thickness of overlays of boots of the parking brake

1.5 mm

Maximum люфт steering wheel

25 mm

Efforts of a tightening of carving connections

The moments of an inhaling of fixture are given in the text of Head and on some иллюстрациях*.

Characteristic

Value

Cover or central bolt of the oil filter

25 Nanometers

Drain stopper of the pallet of a case

 

      -  17 mm

30 Nanometers

      -  19 mm

60 Nanometers

Drain stopper of system of cooling

40 Nanometers

Stopper of a jellied mouth of RKPP oil

50 Nanometers

Drain and jellied jams of oil of the main transfer

50 Nanometers

Spark plugs

25Нм

Bolts of fastening of wheels

110 Nanometers